| Model: | Coated PCBN Insert |
| Brand: | WORLDIA |
| Availability: | production time 20 days |
| Place of origin: | Beijing,China |
| Capacity（Monthly）: | 140,000 |
| Compared to traditional CBN inserts, Worldia’s innovations in the design and manufacturing of coated CBN inserts has helped several gear makers increase tool life by 50%-100%, dramatically reducing their costs.Worldia Coated CBN insert is an ideal tool in the processing of hardened steel workpiece including: CV Joint, Motor gear,hollow shaft and etc. |
FILM FEATURES |
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The C2 film is applicable for continuous,light and heavy interrupted processing of hardened steel with excellent universal performance. |
| CBN FILM STRUCTURE |
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Heat resistance improved,Increase wear resistance Binding force strengthened CBN of strong toughness |
| PRODUCT USAGE |
| According to grain size and features of CBN for Hardened Steel，We provide Three types of CBN material， i.e PNC01H / PNC10H / PNH2018 / PNC20H are listed as below. |
| P | |||
| M | |||
| K | |||
| N | |||
| S | |||
| H | ● | ● | ● |
| Material | PNC01H | PNC10H | PNC20H |
| MATERIAL INTRODUCTION |
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| CBN Content | Grain Size | Hardness | |||||
| Workpiece Material | PCBN Grades | % | μm | Bond | Hv | Characteristics | Applications |
| H | PNC01H | 45~50 | 1 | TiC | 2600~2800 | Good Thermal stability and crater wear resistance | High-speed continuous turning of hardened steel |
| PNC10H | 60~65 | 1~2 | TiCN | 2600~2800 | Combination of wear resistance and thermal stability | Moderately interrupted and continuous turning of hardened steel | |
| PNC20H | 65~70 | 1< | TiN | 2700~2900 | High degree of toughness due to fine CBN and ceramic binder matrix | Heavy interrupted turning of hardened steel | |
| CUTTING DATA RECOMMENDATION |
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| Cutting Speed | Feed Rate | Cutting Depth | |||||
| Workpiece Material | PCBN Grade | m/min | mm/r | mm | Applications | ||
| H | PNC01H | 180(150-250) | 0.03-0.2 | 0.1(0.05-0.3) | High-speed continuous turning of hardened steel | ||
| PNC10H | 150(80-230) | 0.05-0.25 | 0.1(0.05-0.5) | Moderately interrupted and continuous turning of hardened steel | |||
| PNC20H | 100(50-150) | 0.05-0.3 | 0.1(0.05-0.5) | Heavy interrupted turning of hardened steel | |||
| SPECIFICATIONS |
| Here we source the representive specs by cutting status: continue,interrupt,heavy interrupt. For more details please check coated CBN catalog. |
| CUTTING PERFORMANCE |
